Multistate switching cells-based multilevel rectifiers (MLMSR) are a promising technology in power factor correction applications. They are here arranged in a modular structure that is the basis for a Power Electronics Building Block (PEBB). By the implementation of the multi-interphase transformers (MIPT) in a "whiffletree" configuration, multiple cells can be structured in a way that virtually any number of PEBBs can be used to increase a converter rated power. This work presents the conception and development of such a PEBB exemplarily for multi state switching cells multilevel based rectifiers. The proposed PEBB is presented and two lab prototypes are built. Experimental results are presented.
I. INTROD UCTIONNowadays, power factor correction rectifi ers are more and more employed in industrial, commercial and residential appli cations to meet power quality standards. Nevertheless, the need for more effi cient equipment, with less weight and volume makes this market even more competitive.Among various topologies, multistate switching cells-based multilevel PFC rectifi ers (MLMSR) have been presented as a promising solution for high efficiency/ high power/ high power density applications [1]- [3]. The advantages of such type of circuits result from the ability to effectively distribute current stresses among the semiconductors, which operates with reduced voltage ratings, at same time that the passive components are reduced, given the natural high frequency mul tiplication at the input and output sides as well the multilevel nature of this converter. The concept of multistate switching cells multilevel rectifi ers is based on the multi-interphase transformer (MIPT) operation (cf. section 11), where the main features of the converter are highlighted when the number of MIPT's windings N increases. However, the increased number of multi-interphase transformer windings makes the converter design very complex, mainly due to the limited availability of adequate magnetic cores to implement the MIPTs.In [4] seven types of multi-interphase transformer confi gu rations are analyzed regarding aspects such as volume, weight and complexity. Particularly, the presented "whiffletree" con figuration is very simple to implement. The overall MIPT with N windings is formed by N -1 simple two windings MIPTs. However, the combinations are limited to N = 2Y, with y = 1,2, 3, 4, .... It should be noted that two windings MIPTs are easily built with conventional EE, toroidal, and other types of cores. This makes the "whiffletree" configuration adequate for the manufacturing of multi state multilevel PFC rectifi ers.Furthermore, the limitation to choose N is minimized when transformers with two and three windings are combined, even though the implementation of three windings transformers is slightly more complex. This distributed cores architecture further improves cooling strategies due to the distribution of losses among multiple magnetic devices. An additional benefi t is naturally obtained from the "whiffletree" confi guration: an ...