This
work reports the microwave-assisted fabrication of highly
conducting Al-doped ZnO (AZO), Ga-doped ZnO (GZO), and Al, Ga codoped
ZnO (AGZO) materials as cheaper earth abundant alternatives to indium
tin oxide (ITO) for transparent conducting applications. All three
doped ZnO powder samples were compressed into pellets, and their electrical
properties were evaluated after the postsynthesis heat treatment.
The heat treatment was performed by sintering the pellets at 600 °C
in a reducing atmosphere using either conventional radiant annealing
for 3 h or microwave annealing for 90 s. The Al and Ga dopant levels
were systematically varied from 0.5 to 2.5 at. %, and it was found
that the lowest resistivity values for the pelleted singly doped ZnO
powders exist when the doping level is adjusted to 1.5 at. % for both
AZO and GZO, giving resistivity values of 4.4 × 10–3 and 4.3 × 10–3 Ω·cm, respectively.
The lowest resistivity of 5.6 × 10–4 Ω·cm
was achieved for the pelleted codoped AGZO powder using the optimized
Al and Ga dopant levels. Notably, this value is one magnitude lower
than the best literature reported value for conventionally synthesized
codoped AGZO powder. The resistivity
values obtained for the pellets after radiant and microwave postsynthesis
heat treatment are comparable, although the microwave heat treatment
was performed only for 90 s, compared to 3 h for conventional radiant
heat treatment. Hence, significant gains were made in the postannealing
step by reducing time, cost, and energy required, benefiting our thrust
for finding sustainable routes toward alternative low-cost transparent
conducting oxides. As a proof of concept, transparent conducting thin
films were fabricated via a simple aerosol-assisted deposition technique
using our best conducting AGZO nanoparticles. The films exhibited
a visible transmittance as good as 90% and a resistivity of 5.7 ×
10–3 Ω·cm, which can compete with the
existing high cost ITO films.