Analisis Penerapan Total Productive Maintenance (Tpm) Melalui Metode Overall Equipment Effectiveness  (Oee) Pada Mesin Packer Di Pabrik Semen Pt. Xyz

Pratama, M. Agung; Kurniawan, Fadly Ahmad; Irwan, Ade

doi:10.35447/jitekh.v8i1.305

Cited by 4 publications

(3 citation statements)

References 1 publication

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“…Performance efficiency is the ratio of the quantity of product produced multiplied by its ideal cycle time to the time available for carrying out the production process (operation time) [11].…”

Section: Methodsmentioning

confidence: 99%

Increased Productivity of Packing Machines Through Implementation of Total Productive Maintenance Using the Overall Equipment Effectiveness Method Case Study of PT. GFPJ

Saputra,

Riza Rady

2023

JSE

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In the world's manufacturing industry, increasing productivity is very important in fulfilling domestic and international markets as well as maintaining customer confidence. The company is trying to increase productivity in production. The fact that the packing machine is in an inefficient condition and the management is trying to implement it. in Total Productive Maintenance (TPM) to maximize the effectiveness of machine facilities in the industry. Then corrective actions are tested using the Overall Equipment Effectiveness (OEE) method, which is the calculation method used in this OEE value is determined by availability, performance and quality. The low OEE value of the packing machine at PT. GFPJ results from the availability value of = 60% for the results of the performance value of = 100% and the value of quality = 93%, it can be concluded that the OEE value obtained on the machine packing is 59.86%, while the international OEE standard is 87%, so it needs improvement. The factor that becomes a priority for improvement is the performance or performance of the machine in producing concrete, because the performance value is the lowest value of the three factors that affect the OEE value.

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Section: Methodsmentioning

confidence: 99%

Increased Productivity of Packing Machines Through Implementation of Total Productive Maintenance Using the Overall Equipment Effectiveness Method Case Study of PT. GFPJ

Saputra,

Riza Rady

2023

JSE

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“…To support this, a tool or method is needed that can clearly reveal the problems that occur, one of which is the Overall Equipment Effectiveness (OEE) method. OEE is a method that functions to see the overall condition of the line and the effectiveness of a machine which includes three factors, namely Availability Ratio, Performance Efficiency Ratio, and Quality Ratio, from these 3 factors will be analyzed to get the root of the problem and action to fix it [6]. The purpose of this research is to measure the performance of the Screw Press Machine at PT Agro Sinergi Nusantara by calculating OEE through 3 main factors namely Availability Ratio, Performance Efficiency Ratio, and Quality Ratio and determining corrective actions that can improve the performance of the Screw Press machine.…”

Section: Abstract Article History: Revisedmentioning

confidence: 99%

Analysis of Screw Press Machine Performance Using the Overall Equipment Effectiveness Method at PT Agro Synergy Nusantara

Irfandi Ambia,

Mahmuddin Marbun,

Zuhrahmi DE

2024

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PT Agro Sinergi Nusantara PKS Aceh Seujahtera is a company engaged in the plantation and processing of oil palm fruit, where the production is in the form of crude palm oil (CPO), palm kernel and fiber. This factory has 2 horizontal type sterilizers with a capacity of 40 tons each. One machine that has a vital role in the production process is the screw press. Based on the results of observations and interviews with the company, it was found that the screw press machine was often damaged in the production process, as a result the production process was stopped and production results were not optimal, besides that the company would also experience losses. The purpose of this research is to measure the performance of the Screw Press Machine at PT Agro Sinergi Nusantara by calculating OEE through 3 main factors, namely Availability Ratio, Performance Effeciency Ratio, and Quality Ratio and determining corrective actions that can improve the performance of the Screw Press machine. The results of the performance analysis on the screw press machine obtained an Availability Ratio value of 84.52%, Performance Effeciency Ratio of 86.68%, Quality Ratio of 100%, and OEE of 73.37%. Based on a comparison with the Word Class Ideal Standard, only the Quality Ratio value meets the standard while the Availability Ratio, Performance Effeciency Ratio, and OEE have not met, meaning that the overall performance of the Screw Press Machine has decreased and has not met the Word Class Ideal Standard and it is necessary to improve the performance of the machine. Recommendations for improvements that can be made to improve the performance of the screw press machine again are to carry out routine maintenance on machine components so that damage can be prevented before severe damage occurs and cause longer downtime, conduct training for workers so that they can develop themselves and know more about the machine and the responsibilities that must be carried out, reinforce the implementation of routine and scheduled maintenance (preventive maintenance), and increase supervision during the FFB sorting process.

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“…Beberapa perusahaan berusaha meningkatkan produktivitas dan mengantisipasi kerusakan mesin akibat penggunaan mesi yang tidak efektif dan efisien [6]. Berbagai permasalahan akan dihadapi perusahaan demi mencapai tujuan tersebut seperti masalah bahan baku, kerusakan mesin sumber daya manusia dan faktor lain seperti bencana alam [7]. Perusahaan harus menentukan keputusan yang tepat untuk menangani masalah tanpa adanya pemborosan dalam segi waktu [8].…”

Section: Pendahuluanunclassified

Implementasi Total Productive Maintenance (Tpm) Dengan Metode Overall Equipment Effectiveness (Oee) Pada Mesin Threser Di Koperasi Kareb

Budi Laksono,

Eko Wahyu

2023

JTMSI

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Increasingly advanced technology encourages companies to improve machine progress to support the production process. Routine maintenance helps the production process run smoothly and machines are used more optimally. The use of machines that are not optimal is one of the factors that decreases machine productivity which will cause losses. One method that can be used is Total Productive Maintenance (TPM). Determining the time of production loss can use overall equipment effectiveness as a metric in evaluating equipment that affects the total cost of production. The human factor is the cause of downtime, work fatigue causes negligence in operating the machine. Machine constraints include engine blockage, sugar tobacco causing the conveyor belt to break because the sugar crust sticks to the belt which causes it to break easily. Other influences from the environment, namely temperature, hot engine temperatures can cause overheating. Another thing is electrical interference, because most of the machines use electricity as their prime mover. In the threser unit in the KAREB cooperative there are many things that interfere with the effectiveness of the machine. OEE calculations in May 2022 obtained a value of 11.81% which is not in accordance with world class standards. This is due to the large amount of damage in that month which makes production effectiveness decrease. The quality value has a defect amount which has a value of 0%. The biggest downtime is in week 3 where there are many production processes so that the machine experiences problems.

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Analisis Penerapan Total Productive Maintenance (Tpm) Melalui Metode Overall Equipment Effectiveness (Oee) Pada Mesin Packer Di Pabrik Semen Pt. Xyz

Cited by 4 publications

References 1 publication

Increased Productivity of Packing Machines Through Implementation of Total Productive Maintenance Using the Overall Equipment Effectiveness Method Case Study of PT. GFPJ

Increased Productivity of Packing Machines Through Implementation of Total Productive Maintenance Using the Overall Equipment Effectiveness Method Case Study of PT. GFPJ

Analysis of Screw Press Machine Performance Using the Overall Equipment Effectiveness Method at PT Agro Synergy Nusantara

Implementasi Total Productive Maintenance (Tpm) Dengan Metode Overall Equipment Effectiveness (Oee) Pada Mesin Threser Di Koperasi Kareb

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