For thermodynamic prediction, the deoxidation equilibrium of aluminum in Fe-36%Ni alloy was investigated by employing a cold crucible under an Ar gas atmosphere at 1 773 K. The interaction parameters between aluminum and oxygen by taking liquid Fe-36%Ni alloy as the basis (i.e., solvent) are evaluated as follows: within the composition range of [Al]Ͻ1 mass%. The equilibrium constant for reaction 2Al ϩ3O ϭAl 2 O 3(s) was obtained in the temperature range of 1 773 to 1 973 K by using data from the present study and from previous works reported:log K AO ϭ0.58Ϫ24 460/T The deoxidation equilibrium of aluminum in Fe-36%Ni can thus be thermodynamically described in the range of [Al]Ͻ1 mass% using both the first and second order interaction parameters as well as the equilibrium constant determined in this study.KEY WORDS: deoxidation equilibrium; equilibrium constant; interaction parameter; aluminum; nickel; deoxidation product, inclusion; cold crucible.teraction parameter between aluminum and oxygen based on liquid i.e., by investigating deoxidation equilibrium for aluminum in Fe-36%Ni under H 2 /H 2 O gas mixture at 1 973 K and the result is given in Table 1. However, their work was confined to a narrow range in low aluminum concentrations.The objective of the present study is to obtain the thermodynamic data of aluminum deoxidation equilibrium over a wide range of aluminum content covering up to 1 mass% Al in Fe-36%Ni alloy at 1 773 K. Liquid Fe-36%Ni is chosen as a base melt to avoid a separate consideration of nickel on other elements. The equilibrium constant as well as the first order and second order interaction parameters have been determined at 1 773 K.
Experimental
ProcedureElectromagnetic levitation-melting technique using a cold crucible was employed to study aluminum deoxidation equilibrium in liquid Fe-36%Ni. The cold crucible is a copper crucible constructed in segments, each of which is water-cooled (flow rate: 20 l/min). A high frequency current (20 kW and 170 kHz) was applied to the coil surrounding the crucible.This non-contact levitation melting enables to avoid any contamination or side effect which could otherwise result from a container like alumina crucible. Furthermore, inclusion particles, which are deoxidation products, are completely exposed on the surface of the molten metal and accumulated at the bottom of the metal in the form of a thin film by gravity. Therefore, metal and oxide are perfectly separated from each other and hence all oxygen and aluminum existing in the metal can be regarded as solute, not in the form of oxide.The experimental apparatus is shown in Fig. 1. Gas purification trains and gas flow meters are also constructed. The melt temperature was measured using a two-color optical pyrometer calibrated preliminarily against a thermocouple (Pt-30%Rh/Pt-6%Rh).Nickel and iron of electrolytic grade and high purity aluminum (99.99 mass%) were used in preparing alloys. Master alloys of Fe-36%massNi and Fe-36%massNi-1%massAl were made in an alumina crucible using an induction fur...