“…Thermal spray processes involve high-turbulence flow of material (gases, molten, semi-molten and/or solid particles) and high cooling rates [8]. Therefore, they often suffer from some common flaws in the resulting microstructures such as porosity, crack, low intersplat adhesion and unstable interface between the matrix and hard reinforcement [8,9]. Numerous studies have been done to improve coatings' properties by the choice of process, optimization of the process parameters and modifying the feedstock [7][8][9][10].…”