There are very few p-type semiconductors
available compared to
n-type semiconductors for positive sensing response for oxidizing
gases and other important electronic applications. Cupric oxide (CuO)
is one of the few oxides that show p-type conductivity, useful for
sensing oxidizing gases. Many researchers obtained CuO using the chemical
and solid-state routes, but uniformity and large-area deposition have
been the main issues. Chemical vapor deposition is one such technique
that provides control on several deposition parameters, which allow
obtaining thin films having crystallinity and uniformity over a large
area for the desired application. However, CuO-chemical vapor deposition
(CVD) is still unfathomed due to the lack of suitability of copper
precursors based on vapor pressure, contamination, and toxicity. Here,
to address these issues, we have taken four Cu complexes (copper(II)
acetylacetonate, copper(II) bis(2,2,6,6-tetramethyl-3,5-heptanedionato),
copper(II) ethylacetoacetate, and copper(II) tert-butylacetoacetate),
which are evaluated using thermogravimetry for suitability as a CVD
precursor. The decomposition behavior of the complexes was also experimentally
confirmed by depositing CuO thin films via CVD. Phase purity, decomposition,
volatility, growth rate, and morphological characteristics of the
films are investigated in detail. Analysis suggests that copper(II)
tert-butylacetoacetate has the highest vapor pressure and growth rate
at a low temperature, making it the most suitable precursor for high-throughput
CVD. Further, to investigate the role of these precursors, films deposited
using Cu complexes were subjected to gas sensing. The CuO gas sensor
fabricated on glass shows pronounced NO2 sensing. The sensing
results of CuO films have been explained from the standpoint of roughness,
morphology, and unpassivated bonds present on the surface of films
and vapor pressure of precursors. The higher density of surface state
and the lower resistivity of the Cu(tbaoac)2 film lead
to a sensor with higher responsivity and sensitivity (down to 1 ppm).
These precursors can probably be utilized to improve the performance
of other metal oxide gas sensors, especially Cu2O and Cu-III-O2.