Multilayer metallizations play a very important role as interconnection systems in the VLSI technology. Here, to realize etching with good dimensional control and vertical profile, plasma etchers (of the RIE type) are used. The complexity of the chemistry involved in this plasma etching is such that it may give rise to some undesirable secondary effects. The object of this work is the surface characterization, by means of XPS, SEM, and EDAX techniques, of the A1/Si-Ti/W system after plasma etching. The chemical modifications induced by various plasma treatments of the metal films have been followed by means of the above techniques. Such modifications are dependent either on the etch chemistry used or on the substrate chemical species exposed to the plasma.Very large scale integration (VLSI) technology requires increasing the chip size and decreasing the minimum feature size. This objective is achieved by continuous developments in lithographic and etching techniques and by improvements in materials technology. The materials used for the interconnections can be metals, heavily doped polysilicon, and metal polycides. In general the main properties required for these materials are: low resistivity, good chemical and high temperature resistance, good barrier properties, low contact resistance, good step coverage, resistance to electromigration, and ease of patterning.Aluminum is the most widely used metal for interconnections in integrated circuits thanks to its many good properties such as low resistivity, excellent substrate adhesion, and ease of deposition and patterning. At the same time, aluminum has some important limitations: bad temperature resistance, hillock formation, and moreover it has the tendency to interact with silicon causing the "spikes" problem (spikes can penetrate into the silicon and cause shorts). In order to avoid this phenomenon, Al-alloy (1) is currently employed. A1/Si alloy reduces the silicon diffusion problem, but the possible precipitation of silicon at the metal-silicon interface after the alloy thermal process causes an increase in the contact resistance. A1/Si/Cu alloy has low resistivity and good resistance to electromigration, but it still has some problems: poor high-temperature resistance and hillock formation (as well as A1 and A1/Si) and, mainly, difficult patternability by dry etch for corrosion problems (2).In this context the use of refractory metals and their silicides represents an improvement, mainly in solving the contact problem. In general the refractory metals have higher resistivity than A1, but they have very good performances as the diffusion barrier between A1 and Si, and form at the same time good ohmic contacts and/or good Schottky contacts. Ti (3), W (4), and Ti/W (5) are among the most studied of these materials.Therefore a metallization that is constituted of a layer of refractory metal on the contacts under a layer of an A1 alloy as interconnection material can be considered an excellent solution.Pattern definition for VLSI circuits requires the use of dry ...