A three-dimensional (3-D) LSI has many lots of throughSi vias (TSVs) and metal microbumps to achieve electrical connections between stacked thinned LSI chips, and also has organic adhesives to obtain completely bonded thinned LSI chips. However, these elements, especially microbumps and organic adhesives, induce static and dynamic local bending of the thinned LSI chips. In this study, for the first time, we investigated impacts of the static and dynamic local bending on MOSFET characteristics using a novel test structure.
Introduction3-D LSI consisting of vertically stacked several thin Si chips with many TSVs and metal microbumps have attracted much attention as a promising evolution system that enhances LSI performance [1]. 3D-LSI has great advantages, such as parallel processing, high packaging density, low power consumption, short global wiring length, and high-speed operation [2]-[6]. However, it has some problems to be solved for practical applications. In particular, great interest in electrical is mechanical reliability issues are increasing among 3-D LSI researchers. Conventional 3-D LSIs consist of five key technologies, as shown in Fig. 1 [7]- [11]. TSVs and metal microbumps electrically connect between upper and lower Si chips. The thinning of the Si chips leads to a thinner LSI package and a shorter TSV. A shorter TSV makes it possible to decrease parasitic capacitance, electric resistance, and process cost. Chip alignment technology is required to have alignment accuracy less than 1 μm to realize high-density TSV interconnects. It is also necessary to fill an adhesive material called underfill among layers to increase mechanical strength. The organic adhesive surrounds metal microbumps between upper and lower thinned Si chips.