We develop resins
for high-resolution additive manufacturing of
flexible micromaterials via projection microstereolithography (PμSL)
screening formulations made from monomer 2-phenoxyethyl acrylate,
the cross-linkers Ebecryl 8413, tri(propyleneglycol) diacrylate or
1,3,5-triallyl-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, the photoabsorber Sudan 1, and the
photoinitiator diphenyl(2,4,6-trimethylbenzoyl)phosphine oxide. PμSL-printed
polymer micromaterials made from this resin library are characterized
regarding achievable layer thickness depending on UV exposure energy,
and for mechanical as well as optical properties. The best-candidate
resin from this screening approach allows for 3D-printing transparent
microchannels with a minimum cross section of approximately 35 ×
46 μm2, which exhibit proper solvent resistance against
water, isopropanol, ethanol, n-hexane, and HFE-7500.
The mechanical properties are predestined for 3D-printing microfluidic
devices with integrated functional units that require high material
flexibility. Exemplarily, we design flexible microchannels for on-demand
regulation of microdroplet sizes in microemulsion formation. Our two
outlines of integrated droplet regulators operate by injecting defined
volumes of air, which deform the droplet-forming microchannel cross-junction,
and change the droplet size therein. With this study, we expand the
library of functional resins for PμSL printing toward flexible
materials with micrometer resolution and provide the basis for further
exploration of these materials, e.g., as microstructured cell-culturing
substrates with defined mechanics.