An
ultrathin atomic-layer-deposited (ALD) AlO
x
gate insulator (GI) was implemented for self-aligned top-gate
(SATG) amorphous InGaZnO (a-IGZO) thin-film transistors (TFTs). Although
the 4.0-nm thick AlO
x
exhibited ideal
insulating properties, the interaction between ALD AlO
x
and predeposited a-IGZO caused a relatively defective
interface, thus giving rise to hysteresis and bias stress instabilities.
As analyzed using high-resolution transmission electron microscopy,
X-ray photoelectron spectroscopy, and the Hall measurement, the chemical
reaction between the ALD precursor and a-IGZO is revealed. This was
effectively prevented by preoxidizing a-IGZO with nitrous oxide (N2O) plasma. With 4 nm-AlO
x
GI and
low-defect interfaces, high performance and stability were simultaneously
achieved on SATG a-IGZO TFTs, including a near-ideal record-low subthreshold
swing of 60.8 mV/dec, a low operation voltage below 0.4 V, a moderate
mobility of 13.3 cm2/V·s, a low off-current below
10–13 A, a large on/off ratio over 109, and negligible threshold-voltage shifts less than 0.04 V against
various bias-temperature stresses. This work clarifies the vital interfacial
reaction between top-gate high-k dielectrics and
amorphous oxide semiconductors (AOSs) and further provides a feasible
way to remove this obstacle to downscaling SATG AOS TFTs.