Abstract:Ni-Si coatings consisting of mainly NiSi 2 and NiSi were deposited on a carbon steel by air plasma spraying. Isothermal oxidation tests of the carbon steel substrates with the Ni-Si coatings at 500 ℃ to 800 ℃ have been carried out. The result indicated that a protective SiO 2 -based oxide scale was formed on the surface of the coatings after oxidation. On the other hand, during oxidation, phase transformation occurred among the NiSi 2 , NiSi and Ni 2 Si phases constructing the Ni-Si coatings. This was caused by the extraction of silicon from the silicides and the reformation of silicides at the silcide/Si-blocks interface. Above 700 ℃, the outward diffusion of iron and carbon became very fast and consequently decarburization happened at the coating/substrates interface, which induced the formation of pores in the substrates near the interface. In addition, grain boundary oxidation of Cr in the steel substrate observed above 700 ℃.