Galvanic corrosion of Cu is a critical issue during the chemical mechanical polishing (CMP) process of barrier layer, especially when KIO 4 is used as the oxidant in the polishing slurry. This paper focuses on the investigation of galvanic corrosion inhibitors (BTA and 1, 2, 4-triazole) for Cu/Ru couple in the KIO 4 -based solutions. The galvanic corrosion current of Cu was directly measured, and the corrosion inhibition efficiencies (CIE) were calculated. Results show that both BTA and 1, 2, 4-triazole are effective galvanic corrosion inhibitors of Cu. The CIE of 5 mM BTA and 2 mM 1, 2, 4-triazole is up to 69.4 and 59.7, respectively. On this basis, the corrosion inhibition mechanism was proposed. BTA forms a complete and tight three-dimensional multilayer structure on Cu when the concentration is over 0.5 mM. With regard to 1, 2, 4-triazole, the protective film on Cu is two-dimensional, and excessive dosage of 1, 2, 4-triazole will reduce the stability of the surface film, as well as the corrosion inhibition efficiency of Cu. © 2016 The Electrochemical Society. [DOI: 10.1149/2.0181701jss] All rights reserved.Manuscript submitted November 1, 2016; revised manuscript received December 7, 2016. Published December 30, 2016 Corrosion plays a critical role in diverse industrial fields, and consequently, in the chemical mechanical polishing process (CMP) of the chip manufacturing process. During the CMP process, dissimilar metal surfaces are exposed to the polishing solutions, which could provide electrolyte-conducting paths for the corrosion and galvanic corrosion between Cu wiring and the directly contacting barrier metals. Ruthenium (Ru), a novel barrier layer material, the application of which is quite promising in the new generation of integrated circuit.
1A thin film of Ru (several nanometers) often lies between Cu and the low-k dielectric material, preventing interfacial diffusion between Cu and the substrate.2,3 Since the polishing solutions used in the CMP process are corrosive and abrasive, the galvanic corrosion at the Cu/Ru interface is unavoidable and detrimental. It has been reported that the resulting interfacial defects from galvanic corrosion could cause severe Cu pitting and dishing problems, and even affect the reliability of Cu interconnection. 4 Galvanic corrosion refers to the accelerated corrosion of Cu when connected with Ru, occurring at the mixed potential between the corrosion potentials of Cu and Ru under uncoupled conditions. Ru is much nobler than Cu, thus acting as the cathode and Cu acting as the anode, comparatively. It is commonly recognized that a bigger corrosion potential difference ( E cor ) between two metals will cause a serious trend of galvanic corrosion, and therefore a minimizing E cor is the goal when evaluating the corrosion inhibition effect of various inhibitors in most of the relevant researches.5-7 However, practical corrosion process is influenced by many other factors such as the area ratio of anode/cathode, and the properties of the surface passive film. 8,9 Theref...