ACKNOWLEDGEMENTSThe largest debt of gratitude goes to former and current Energy Performance of Buildings staff members: Ellen Franconi (Nexant Corporation) for her development of the DOE-2/TRNSYS modeling approach and for implementing the duct models in a form that could readily be used in this project; and Brian Smith (LBNL) for computer applications support throughout the project.LBNL staff members in the Building Technologies Department were also helpful and supportive of this work, particularly regarding the intricacies of DOE-2.1E. The authors wish to thank Joe Huang, Fred Winkelmann, and Fred Buhl.Advice of Michaël Kummert at the Solar Energy Laboratory, University of Wisconsin-Madison regarding TRNSYS compiling issues was greatly appreciated.This project evolved from the ideas and work of Mark Modera (LBNL), who was the original project lead. Even after he left the project, Mark continued to provide contributions and was a valuable resource for the project team. ii ABSTRACT The purpose of this study is to evaluate the variability of duct leakage impacts on air distribution system performance for typical large commercial buildings in California. Specifically, a hybrid DOE-2/TRNSYS sequential simulation approach was used to model the energy use of a lowpressure terminal-reheat variable-air-volume (VAV) HVAC system with six duct leakage configurations (tight to leaky) in nine prototypical large office buildings (representing three construction eras in three California climates where these types of buildings are common). Combined fan power for the variable-speed-controlled supply and return fans at design conditions was assumed to be 0.8 W/cfm.Based on our analyses of the 54 simulation cases, the increase in annual fan energy is estimated to be 40 to 50% for a system with a total leakage of 19% at design conditions compared to a tight system with 5% leakage. Annual cooling plant energy also increases by about 7 to 10%, but reheat energy decreases (about 3 to 10%). In combination, the increase in total annual HVAC site energy is 2 to 14%. The total HVAC site energy use includes supply and return fan electricity consumption, chiller and cooling tower electricity consumption, boiler electricity consumption, and boiler natural gas consumption.Using year 2000 average commercial sector energy prices for California ($0.0986/kWh and $7.71/Million Btu), the energy increases result in 9 to 18% ($7,400 to $9,500) increases in HVAC system annual operating costs. Normalized by duct surface area, the increases in annual operating costs are 0.14 to 0.18 $/ft 2 . Using a suggested one-time duct sealing cost of $0.20 per square foot of duct surface area, these results indicate that sealing leaky ducts in VAV systems has a simple payback period of about 1.3 years. Even with total leakage rates as low as 10%, duct sealing is still cost effective. This suggests that duct sealing should be considered at least for VAV systems with 10% or more total duct leakage.The VAV system that we simulated had perfectly insulated ducts, and ...