The
classical high-temperature synthesis process of Cu(In,Ga)Se2 (CIGS) solar cells limits their applications on high-temperature
intolerant substrates. In this study, a novel low-temperature (400
°C) fabrication strategy of CIGS solar cells is reported using
the bismuth (Bi)-doping method, and its growth-promoting mechanism
is systematically studied. Different concentrations of Bi are incorporated
into pure chalcopyrite quaternary target sputtered-CIGS films by controlling
the thickness of the Bi layer. Bi induces considerable grain growth
improvement, and an average of approximately 3% absolute efficiency
enhancement is achieved for Bi-doped solar cells in comparison with
the Bi-free samples. Solar cells doped with a 50 nm Bi layer yield
the highest efficiency of 13.04% (without any antireflective coating)
using the low-temperature technology. The copper–bismuth–selenium
compounds (Cu–Bi–Se, mainly Cu1.6Bi4.8Se8) are crucial in improving the crystallinity of absorbers
during the annealing process. These Bi-containing compounds are conclusively
observed at the grain boundaries and top and bottom interfaces of
CIGS films. The growth promotion is found to be associated with the
superior diffusion capacity of Cu–Bi–Se compounds in
CIGS films, and these liquid compounds function as carriers to facilitate
crystallization. Bi atoms do not enter the CIGS lattices, and the
band gaps (E
g) of absorbers remain unchanged.
Bi doping reduces the number of CIGS grain boundaries and increases
the copper vacancy content in CIGS films, thereby boosting the carrier
concentrations. Cu–Bi–Se compounds in grain boundaries
significantly enhance the conductivity of grain boundaries and serve
as channels for carrier transport. The valence band, Fermi energy
level (E
F), and conduction band of Bi-doped
CIGS films all move downward. This band shift strengthens the band
bending of the CdS/CIGS heterojunction and eventually improves the
open circuit voltage (V
oc) of solar cells.
An effective doping method and a novel mechanism can facilitate the
low-temperature preparation of CIGS solar cells.