Despite many recent attempts to unravel the structure of novel PdZn alloys, promising catalysts in methanol steam reforming, a detailed study on the formation of Pd-Zn alloy particles and of their structural and thermal stability is still missing. We take advantage of the unique properties of epitaxially grown Pd particles embedded in layers of amorphous ZnO and mechanically stabilized by SiO 2 , and present an electron microscopy study of the preparation of well-ordered PdZn alloy nanoparticles at surprisingly low reduction temperatures. They are formed by topotactic growth on the surface of the Pd nanoparticles and are structurally and thermally stable in a broad temperature regime (473 -873 K). At and above 873K, partial decomposition of PdZn and beginning interaction with the SiO 2 support has been observed.
Keywords:Thin film model catalyst, hydrogen reduction, alloy formation, electron microscopy, selected area electron diffraction
ManuscriptMuch recent effort has been invested in the development of suitable catalysts for methanol steam reforming 1-15 as this is one of the most promising processes for hydrogen production with a high hydrogen-to-carbon ratio 16 . Cu/ZnO catalysts have been commercially used to produce hydrogen with high selectivity and activity 2-6 , but they suffer from deactivation at reaction temperatures above 573 K 17 . Recently, novel Pd/ZnO systems 3-15 (as well as Pd/Ga 2 O 3 and Pd/In 2 O 3 18,19 ) have attracted more attention because of their enhanced long-term and thermal stability 20,21 . As unsupported pure Pd exhibits only a poor selectivity 22 , the observed high activity and selectivity for CO 2 formation was ascribed to the formation of distinct PdZn, PdIn and PdGa alloys upon reductive activation at elevated temperatures 18 . Best characterized is the Pd/ZnO system, where alloy formation has been studied and confirmed by X-ray diffraction (XRD) 18,23 , temperature-programmed reduction (TPR) 18,23 and X-ray and ultraviolet photoelectron spectroscopy (XPS and UPS) [24][25][26] . Iwasa et al. 23 observed PdZn alloy formation upon reduction at very low T (≥ 473 K). Density functional studies revealed the close relationship between the electronic structure of PdZn and Cu-based catalysts giving rise to a similar catalytic performance in methanol steam reforming 27,28 . Comparatively few studies have been carried out on the structural characterization of the PdZn alloys by electron microscopy, and these were limited to overview imaging of powder catalysts in the as-prepared state and after hydrogen reduction, thereby mainly supporting XRD measurements 29,30 . The Pd-Zn system is known to form several stable bulk alloy phases 31 . The most important and thermally most stable is the PdZn (β1) phase, which crystallizes in a tetragonal (AuCu-type) L1 0 structure 32 . A key point for understanding the catalytic pecularities of the above-mentioned Pd-Zn alloy particles is also to determine their surface composition. Recent experiments in our laboratory 33 show that a well-orde...