Most synthetic carbonaceous anode materials for lithium-ion
batteries
(LIBs) are fabricated through a two-step heat-treatment process involving
stabilization and carbonization. In this study, the stabilization
and carbonization processes were accomplished via microwave treatment
in significantly reduced time to fabricate carbonaceous anode materials
for LIBs. Polymeric precursors for carbon materials, such as polyacrylonitrile
(PAN), cannot be heat treated via the microwave because of their weak
microwave-absorption properties. To address the issue, Super-P, carbon
nanoparticles with an excellent microwave absorbing property, was
adopted as a microwave initiator. On mixing a small amount of Super-P
with PAN, Super-P acted as an efficient microwave absorber, and the
temperature of the PAN/Super-P composite rapidly increased upon microwave
treatment. Consequently, the stabilization time was reduced from 60
to 30 min when microwave irradiation was used to heat the PAN/Super-P
composite. More significantly, the carbon sample could be fabricated
by using only 1 min of microwave treatment, whereas convection heating
required more than 200 min. Additionally, the carbonaceous materials
obtained after microwave heating over shorter time periods were endowed
with a high nitrogen content. The nitrogen content of microwave-heated
carbon was 8.89%, whereas that of the convection carbonized counterpart
was only 4.63%. Both pyridinic and graphitic nitrogen, which have
been reported to improve the electrochemical performance, were noticeably
higher in microwave-heated carbon. The synthesized microwave-assisted
carbon material exhibited notable enhancements in the reversible capacity,
rate performance, and cyclic stability. In summary, microwave-assisted
stabilization and carbonization techniques offer options for the fast
production of carbon anodes with excellent electrochemical performance
and may be used for developing practical and high-performance battery
anodes.