We present a lift-off technique based on a single layer resist system which produces sub-1 00 nm structures of a metallization layer using a low-voltage electron beam lithography. By using an accelerating voltage of 5 keY an undercut of the resist profile after electron beam lithography [1] is used to interrupt the anisotropically deposited copper layer so that a lift-off process produces structures for metallization layers. The two dimensional simulation of the whole process is based on a Monte-Carlo electron scattering calculation to describe the electron exposure, a cell-removal-algorithm to obtain the resist profiles after wet development and a string-algorithm to simulate the copper deposition. By optimizing this process, where the simulation assists the experiment, structures down to 60 nm are fabricated.
. INTRODUCTIONDuring the recent years e-beam direct writing has been used to structure metallization layers for ASIC applications and T-and/or F-shaped gates for HEMT's (high electron mobility transistors). Caused by the down scaling of the size of transistors especially the dimensions of the metallization system have to be reduced down to the sub-100 nm region. Many workers report about applications using accelerating voltages of 20 and 30 kV and/or multi-layer resist systems and/or multi exposures, like dose-size split methods [2,3]. An alternative way to produce feature sizes in the sub-100 nm region of metallization layers seems to be the use of a single layer resist system and a low-voltage electron beam lithography [4,5]in combination with a lift-off process. The idea of this approach is to use the lateral scattering of the low voltage electrons to deposit a negative sloped energy density distribution into the resist which results in an undercut of the resist profile after wet development. This is possible because the total elastic cross section [6] of electrons which influences the lateral scattering is increased by a factor of 4, if the accelerating voltage is decreased from 20 to 5 keY. This undercut of the resist profile leads to shadowing during the following anisotropic copper deposition. Hence the copper film is interrupted between the bottom and the top of the resist profile. This effect allows to lift-off the copper layer on the top of the resist to produce sub-100 nm structures. We elucidate the interaction between the electron beam exposure and the wet development conditions to obtain an undercut of the resist profile and the deposition conditions for the metallization layer. A full-scale twodimensional simulation, from the electron beam exposure and the wet development of the resist over the deposition of the copper film to the final lift-off process, is used to assist the experiments. 0227-786X/97/$1O.OO SPIE Vol. 3049 / 757 Downloaded From: http://proceedings.spiedigitallibrary.org/ on 06/21/2016 Terms of Use: http://spiedigitallibrary.org/ss/TermsOfUse.aspx