a b s t r a c tThis paper presents an experimental study of low energy impacts on composite plates covered with a protective layer. In service, composite materials are subjected to low energy impacts. Such impacts can generate damage in the material that results in significant reduction in material strength. In order to reduce the damage severity, one solution is to add a mechanical protection on composite structures. The protection layer is made up of a low density energy absorbent material (hollow spheres) of a certain thickness and a thin layer of composite laminate (Kevlar). Energy absorption ability of these protective layers can be deduced from the load/displacement impact curves. First, two configurations of protection are tested on an aluminium plate in order to identify their performance against impact, then the same are tested on composite plates. Test results from force-displacement curves and C-scan control are compared and discussed and finally a comparison of impact on composite plates with and without protection is made for different configurations.
IntroductionComposite materials are widely used nowadays in aeronautics. This growing interest is due to the relatively high strength/mass ratio of these materials compared to those of metals. These materials are sometimes subjected to low energy impacts during fabrication and in service as well which can have an influence on the residual mechanical properties of the structure [1]. In the field of aeronautics, depending on the impact detectability, damage tolerance is often the key factor in structure design [2,3]. It is a known fact that damage due to impact reduces the residual compressive strength of a structure to less than 50% of the initial strength. The notion of impact detectability was introduced for aircraft certification needs. The minimum indentation damage that can be detected by visual evaluation is called ''Barely Visible Impact Damage'' (BVID) [4], and in aeronautical standards, this threshold of detectability after few days of rest and humidity ageing is 0.3 mm depth. In the case of a non-detectable damage (indentation less than BVID), the structure must sustain the ultimate load. Consequently, damage tolerance in composites has been a subject of investigation for many years. Several authors, [5][6][7][8][9][10] have studied the resistance of composite structures against low velocity impacts.The use of mechanical protection against impact is one other way of solving the problem of impact on composites. Although introduction of a mechanical protection against impact induces a non-negligible increase in weight of the structure, it nonetheless avoids or considerably reduces damage in the structure. Furthermore, use of mechanical protection improves the detectability of impact, as the protection is generally more deformable which causes a visible post-impact indentation mark.Core material covered with skin seems to be a good candidate for protective layers. Core materials (honeycomb, foam, hollow spheres ...) are of significant scientific ...