Modelling of collisions between liquid droplets in the frame of a Lagrangian spray simulation has still many open issues, especially when considering higher viscous droplets and if colliding droplets have a large size difference. A generalisation of the collision maps is attempted based on the behaviour of characteristic points, namely the triple point where bouncing, coalescence and stretching separation coincide and the critical Weber-number where reflexive separation first occurs in head-on collisions. This is done by correlating experimental data with respect to the Capillary number with the Ohnesorge-number for the triple point and the critical Weber-number is also well described by a correlation the Ohnesorge-number. Based on these results the boundary line between stretching separation and coalescence is found by adapting the Jiang et al. (1992) correlation. For the upper boundary of reflexive separation the shifted Ashgriz and Poo (1990) correlation is used. It was however so far not possible to predict the lower bouncing boundary through the Estrade et al. (1999) boundary line correctly. The proposed boundary-line models were validated for various liquid, however still considering only a size ratio of one. With the developed three-line boundary model Euler/Lagrange numerical calculations for a simple spray system were conducted and the droplet collisions were analysed with respect to their occurrence. Droplet collision modelling is performed on the basis of the stochastic droplet collision model, also considering the influence of impact efficiency, which so far was neglected for most spray simulations. The comparison with measurements showed reasonable good agreement for all properties.
KeywordsDroplet collisions, stochastic collision model, impact efficiency, collision outcomes, Euler/Lagrange calculations, spray simulations.
IntroductionIn numerous technical and industrial spraying systems higher viscous liquids, suspensions or solutions are being atomised. Examples are liquid fuels (including bio-fluids) in combustion systems, liquid melts or other mineral melts in the field of materiel science and spray drying of foodstuff or pharmaceutical materials. Therefore, in a numerical calculation of such spraying systems, mostly done with an Euler/Lagrange approach, the resulting different liquid properties have to be accounted for. Here the focus is related to droplet collision modelling. Hence, established droplet collision models have to be generalized regarding liquid properties, mainly viscosity and surface tension. Since colliding droplets may have considerable different size also the droplet size ratio is an important parameter to be considered in droplet collision modelling. In order to model droplet collisions in the frame of the Lagrangian droplet parcel concept, where only pointmasses are tracked, applied to spraying systems several elementary processes have to be considered (Sommerfeld and Kuschel 2016). The first step is the detection of possible collisions between two droplets. In orde...