We present and analyze comprehensive measurements of the evaporation behavior, E, of a thinning liquid film during a hydrodynamic-evaporative spin coating experiment. E, (the rotation speed), and (the liquid viscosity) are the main control parameters of the process. The entire film thinning process can be described theoretically quite well if these parameters are known. Values of are easily accessible in advance (calculations, literature values, measurements). Values for E can essentially not be found in the literature. They are hard to measure and specific for the experimental conditions. There is also no generally accepted strategy to calculate E. Our experimental results are compared with a theoretical prediction for E based on ideas by Bornside, Macosco, and Scriven, which were presented long ago. Their approach was never tested experimentally. Theory and experiment agree well for many solvents and different . This approach permits in advance the quantitative calculation of the evolution of the entire hydrodynamic-evaporative film thinning process. We also derive a general formula to predict ab initio, with literature data only, the amount of final deposit (film thickness) of solute in the case of spin coating mixtures of volatile solvents and nonvolatile solutes.
K E Y W O R D Sevaporation, final deposition, final film thickness, spin casting, spin coating, thin liquid films
INTRODUCTIONSpin coating is widely used in research and in industrial applications to prepare thin planar films on substrates. 1 In the process, a small amount of liquid is deposited on a rotating planar substrate and spread into a planar film by centrifugal forces. The liquid may be a melt or a solution. Here we will focus on hydrodynamic-evaporative spin coating, that is, spin coating of mixtures of volatile solvents and nonvolatile solutes. After evaporation of the volatile components, this process results in the deposition of a thin film of mainly solute. 2 Typically this solute film is the main purpose of the process. The thickness of the solute film (the solute coverage) can be adjusted through the process parameters. The most relevant parameters are: (1) the liquid viscosity, 3 (2) the solute concentration, 4 (3) the rotation speed, 5,6 and (4) the evaporation behavior of the liquid. 2,[7][8][9] This is an open access article under the terms of the Creative Commons Attribution License, which permits use, distribution and reproduction in any medium, provided the original work is properly cited.