Nanoporous
silicon (NPSi) can be used in a wide range of applications
including nanofiltration, thermoelectrics, photovoltaics, and catalysis.
Metal-assisted chemical etching (MACE) is an electrochemical, solution-based
NPSi fabrication process that relies on control over catalyst deposition
to obtain the desired porous structure. In this paper, blade-casting
is explored as a template-free, self-assembly deposition technique
for MACE catalyst. Mixtures of silica (SiO2) and gold-core
silica-shell nanoparticle (SiO2AuNP) catalysts are assembled
by blade-casting, resulting in tunable hierarchical monolayers that,
after MACE, produce >100 μm2 NPSi with ∼20
nm pores.