Filler bondability factor as a tool for maximizing the potential of mineral additives in paper production

Fillers are the second major component of paper, and can give certain properties to paper-based materials. However, if we want to use fillers to develop novel functional paper-based materials, some challenges have to be considered such as filler functionality, retention rate, and the negative effects. To meet with these challenges, the present work proposed a fabrication concept of bio-based composite fillers. The concept combined the crystallization of target component and the gelation process of chitosan (CS), simultaneously. The gels carried and protected the crystals, and served as bridge between crystal of fillers and the paper matrix. To explore and demonstrate the concept, CaCO3/CS bio-based composites were successfully fabricated. The composite fillers were further optimized to be suitable for paper-making. The fabrication concept could significantly increase the filler retention rate (up to 90.57 %), the filler bondability (increased over 10 times) and the mechanical strength (59.7 % higher than paper without fillers). The fabrication concept was also applicable to functional materials. Zeolitic imidazolate framework-8 (ZIF-8)/CS composite fillers were successfully fabricated, and endowed the resulted paper with high surface area (180 times higher than pure cellulose paper). This fabrication concept would be useful to develop functional paper-based materials in the future.

show abstract

Flocculation of alkyl ketene dimer and calcium carbonate on paper sizing and filling performance

Zhao

Wang

et al. 2023

Nordic Pulp &Amp; Paper Research Journal

View full text Add to dashboard Cite

In order to solve the conflict between precipitated calcium carbonate (PCC) filling and alkyl ketene dimer (AKD) sizing for paper, this study explored two new flocculation methods: AKD and PCC were flocculated separately in the process ((A)(P)F), while the two pre-flocs from AKD and PCC were blended in the process ((AP)F). The result showed that increasing the dosage of the flocculant cationic starch (CS) resulted in a significant growth in the median size of PCC flocs and reduction in the specific surface area, turbidity, the negative charge of Zeta potential, as well as the adsorption capacity of PCC to AKD. Consequently the sizing degree and filler retention rate of the handsheets rose markedly. With 125 mg g−1 of CS, compared with the conventional process, the filler retention rate for (A)(P)F grew up to 86.16%; the Cobb60 values for both (AP)F and (A)(P)F declined, and the contact angle (CA) increased to 120.65° and 127.65° respectively. At the same time, the filler bondability factor (FBF) were increased due to the intensified bonding force between fibers, and resultantly the comparable mechanical properties of papersheets with a high level of filler retention was obtained from (AP)F and (A)(P)F flocculation processes.

show abstract

scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.

Contact Info

customersupport@researchsolutions.com

10624 S. Eastern Ave., Ste. A-614

Henderson, NV 89052, USA

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.

Blog Terms and Conditions API Terms Privacy Policy Contact Cookie Preferences Do Not Sell or Share My Personal Information

Made with 💙 for researchers

Part of the Research Solutions Family.

Filler bondability factor as a tool for maximizing the potential of mineral additives in paper production

Cited by 3 publications

References 3 publications

Carboxymethylated cellulose nanofibrils in papermaking: influence on filler retention and paper properties

Carboxymethylated cellulose nanofibrils in papermaking: influence on filler retention and paper properties

Fabrication of bio-based composite fillers based on the combination of crystallization and gelation

Flocculation of alkyl ketene dimer and calcium carbonate on paper sizing and filling performance

Contact Info

Product

Resources

About