Flexible wearable strain sensors
are crucial in human–machine
interfaces, electronic skins, and human movement detection. However,
simultaneously achieving high sensitivity and a large response range
persists as a significant issue, and trade-offs often exist between
them. In this work, thermoplastic polyurethane (TPU) fibrous membranes
are prepared by utilizing electrospinning technology and used as a
flexible substrate. Silver nanoparticles (AgNPs) are securely sputtered
on the TPU fibrous membrane by magnetron sputtering, which enhances
the sensitivity due to their small dimensions. Meanwhile, CNTs were
anchored through ultrasonication to serve as an additional conductive
layer to expand the response range due to their large aspect ratio.
The obtained TPU/Ag/CNT fibrous membrane possesses exceptional mechanical
properties (stress up to 10.44 MPa, strain up to 606.7%). The TPU/Ag/CNT-based
strain sensor exhibits remarkable sensing properties of high sensitivity
(gauge factor up to 6834), a large response range (up to 604% strain),
and fast response and recovery times (response time is 122 ms, recovery
time is 164 ms), along with an extremely low detection limit (0.1%).
Moreover, it shows remarkable cycling stability, maintaining its performance
for over 1000 cycles. Due to these outstanding advantages, TPU/Ag/CNT
strain sensors have exceptional capacity to detect human movement
and demonstrate a certain potential in the development of flexible
strain sensors.