This work focuses
on the electrochemical production of hydrogen
peroxide in supporting electrolytes containing perchlorate ions for
being used as a reagent in the reduction of chlorates to produce chlorine
dioxide, as a first step in the manufacture of portable ClO
2
production devices. This study evaluates the effect of the current
density, pressure, and temperature on the production of hydrogen peroxide,
and concentrations over 400 mg L
–1
are reached.
The average rate for the formation of hydrogen peroxide is 9.85 mg
h
–1
, and the effect of increasing electrolyte concentration
(3.0 and 30.0 g L
–1
perchloric acid), intensity,
and pressure results in values of, respectively, −2.99, −4.49,
and +7.73 mg h
–1
. During the manufacturing process,
hydrogen peroxide is decomposed through two mechanisms. The average
destruction rate is 1.93 mg h
–1
, and the effects
of the three factors results in values of, respectively, +0.07, +0.11,
and −0.12 mg h
–1
. Solutions of this hydrogen
peroxide produced electrochemically in a perchloric acid aqueous electrolyte
were used to reduce chlorates in strongly acidic media and produce
chlorine dioxide. Conversions of around 100% were obtained, demonstrating
that this electrochemical product can be used efficiently to reduce
chlorates to chlorine dioxide.