Herein, we report a robust method to fabricate expanded nanofiber scaffolds with controlled size and thickness using a customized mold during the modified gas-foaming process. The expansion of nanofiber membranes was also simulated using a computational fluid model. Expanded nanofiber scaffolds implanted subcutaneously in rats showed cellular infiltration, whereas non-expanded scaffolds only had surface cellular attachment. Compared to unexpanded nanofiber scaffolds, more CD68+ and CD163+ cells were observed within expanded scaffolds at all tested time points post-implantation. More CCR7+ cells appeared within expanded scaffolds at week 8 post-implantation. In addition, new blood vessels were present within the expanded scaffolds at week 2. The formed multinucleated giant cells within expanded scaffolds were heterogeneous expressing CD68, CCR7, or CD163 markers. Together, the present study demonstrated that the expanded nanofiber scaffolds promoted cellular infiltration/tissue integration, a regenerative response, and neovascularization after subcutaneous implantation in rats. The use of expanded electrospun nanofiber scaffolds offers a promising method for in situ tissue repair/regeneration and generation of three-dimensional tissue models/constructs.