In the food-packaging industry, ethylene
vinyl alcohol (EVOH) is
an attractive material due to its excellent gas barrier properties.
Unfortunately, moisture sensitivity drastically limits the use of
EVOH for packaging applications. To address this shortcoming, EVOH
is often layered with other thermoplastic polymers or blended with
nanomaterials to create films suitable for food packaging. However,
these current nanocomposite strategies are still quite limited as
a large volume of solvent is typically required. In this work, we
present an approach to develop a food grade, EVOH nanocomposite material
containing cellulose nanocrystals (CNCs) via melt compounding. Two
food-grade plasticizers (monolaurin and glyceryl monostearate) were
investigated as potential compatibilizers, and the compatibility of
both plasticizers with CNCs and EVOH were evaluated using Hansen solubility
parameters (HSPs). The Hansen solubility spheres indicated that monolaurin
is a good compatibilizer, and it was thus investigated experimentally.
Excellent dispersion of CNCs into EVOH was achieved by compounding
premixed monolaurin and CNCs, prepared by codissolution/evaporation
in a suitable ethanol/water cosolvent. Nanocomposite films with effective
CNC dispersion prepared in this study also showed enhanced mechanical,
thermal, and water barrier properties. Our results demonstrate the
applicability of CNC/monolaurin/EVOH films for packaging applications
and demonstrate, for the first time, effective dispersion of CNCs
into a food-grade EVOH barrier material using melt compounding.