This study explores the relationship between theoretical and experimental prediction of hot melt extrudate miscibility and subsequent performance on storage using a relevant model system. More specifically, an investigation was conducted into the miscibility and separation of ibuprofen within hot melt extruded matrices of Eudragit RS PO intended for transdermal delivery. Theoretical miscibility was assessed via melting point depression and solubility parameter calculation, while experimental values were obtained using thermal, imaging and spectroscopic analysis. The addition of ibuprofen was found to assist processing in terms of reducing torque via plasticization effects. The incorporation of ibuprofen in the polymeric matrices was assessed as a function of time, both in the dry state and on exposure to ambient relative humidity. A good correlation was found between the theoretical and practical estimates of solubility, with high drug loadings (30-35% w/w) achieved which remained stable over a month at low humidity storage, despite the low Tg of the systems. The stability was reduced for systems stored at 60% RH/25°C despite the water uptake being relatively low, indicating a marked dependence of miscibility on water content. Fragility calculations were also performed on the mixed systems, indicating high strength and stability. Overall, the study has demonstrated that ibuprofen incorporation in Eudragit RS PO may be estimated both theoretically and practically, with stable systems noted when stored under dry conditions. Keywords: extrusion, solid dispersion, amorphous, solubility, polymeric drug delivery system, physical characterization, mathematical model, physical stability
MOJ Bioequivalence & Bioavailability
Research ArticleOpen Access
An investigation into the relationship between predicted drug miscibility and product stability for hot melt extruded systems: ibuprofen dispersions in Eudragit RS PO 29Copyright: ©2015 Albarahmieh et al.
Citation: Albarahmieh E, Sheng Q, Craig DQM. An investigation into the relationship between predicted drug miscibility and product stability for hot melt extruded systems: ibuprofen dispersions in Eudragit RS PO. MOJ Bioequiv Availab. 2015;1(2):28-37. DOI: 10.15406/mojbb.2015.01.00008 stability of the product, particularly in terms of miscibility. These two considerations may be mutually dependent as the drug may plasticize the polymer matrix, thereby aiding processing, but by the same token the robust conditions used may lead to an inflated incorporation ratio, resulting in later phase separation. 30 Furthermore, characterisation of drug solubility within a Transdermal drug delivery system (TDDS) is crucial for performance prediction, since flux is a function of activity, which may in turn be determined by equilibrium solubility within the matrix. 31,32 Overall, therefore, effective prediction and characterisation of incorporation and associated stability is essential for effective product development.Our hypothesis is that theoretical and practical approaches wi...