The precipitation process and reaction kinetics during artificial aging, precipitate microstructure, and mechanical properties after aging of AlMgSi alloys were investigated employing in-situ electrical resistivity measurement, Transmission Electron Microscopy (TEM) observation, and tensile test methods. Three aging stages in sequence, namely formation of GP zones, transition from GP zones to β" phase, transition from β" to β phase, and coarsening of both phases, were clearly distinguished by the variation of the resistivity. It was discussed together with the mechanical properties and precipitate morphology evolution. Fast formation of GP zones and β" phase leads to an obvious decrease of the resistivity and increase of the mechanical strength. The formation of β" phase in the second stage, which contributes to the peak aging strength, has much higher reaction kinetics than reactions in the other two stages. All of these stages finished faster with higher reaction kinetics under higher temperatures, due to higher atom diffusion capacity. The results proved that the in-situ electrical resistivity method, as proposed in the current study, is a simple, effective, and convenient technique for real-time monitoring of the precipitation process of AlMgSi alloys. Its further application for industrial production and scientific research is also evaluated.
of 12zones→β"→β →β [27]. The clusters/GP zones are the early stage precipitates with size of several nanometers, usually formed during natural aging or first minutes of artificial aging process. β" and β phases are formed in the artificial aging process before over ageing. β is the final stable phase. The AlMgSi alloys are usually strengthened by the meta-stable phases. However, debates in this field still remain. For example, detailed crystal structure and composition of the meta-stable phases, precipitation kinetics that is quite related to the natural aging effect, quantitative characterization of the precipitates is under debate [13][14][15][16]. The atomic structure and evolution of the early clusters are ambiguous yet [5][6][7]. Characterization accuracy and effectiveness are still dependent on the methods. Therefore, the investigation on the details of the precipitation process is still in progress.Recently reported investigations proved that the electrical resistivity measurement method is feasible and convenient for quantitative analysis of the reaction kinetics and precipitate volume fraction in AlMgSi alloys [21,25,26]. When compared to the TEM, APT, and DSC techniques, its merits are: (i) it is sensitive due to the high sensitivity of resistivity to even atomic-scale changes of the microstructure, such as solution atoms, defects, precipitates; (ii) there are no need of complicated sample preparation or sophisticated equipments like TEM system; and, (iii) samples used are much larger than those for HRTEM, APT or DSC, so that the accuracy would be better [26]. The existing resistivity investigations of AlMgSi alloys were mostly conducted after aging and sample...