Solvent-mediated
routes have emerged as an effective, scalable,
and low-temperature method to fabricate sulfide-based solid-state
electrolytes. However, tuning the synthesis conditions to optimize
the electrolyte’s morphology, structure, and electrochemical
properties is still underexplored. Here, we report a new class of
composite solid electrolytes (SEs) containing amorphous Li3PS4 synthesized in situ with a poly(ethylene oxide) (PEO)
binder using a one-pot, solvent-mediated route. The solvent and thermal
processing conditions have a dramatic impact on the Li3PS4 structure. Conducting the synthesis in tetrahydrofuran
resulted in crystalline β-Li3PS4 whereas
acetonitrile led to amorphous Li3PS4. Annealing
at 140 °C increased the Li+ conductivity of an amorphous
composite (Li3PS4 + 1 wt % PEO) by 3 orders
of magnitude (e.g., from 4.5 × 10–9 to 8.4 × 10–6 S/cm at room temperature) because
of: (i) removal of coordinated solvent and (ii) rearrangement of the
polyanionic network to form P2S7
4– and PS4
3– moieties. The PEO content
in these composites should be limited to 1–5 wt % to ensure
reasonable Li+ conductivity (e.g., up
to 1.1 × 10–4 S/cm at 80 °C) while providing
enough binder to facilitate scalable processing. The results of this
study highlight a new strategy to suppress crystallization in sulfide-based
SEs,, which has important implications for solid-state batteries.