2014
DOI: 10.1149/2.005406jss
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Metrology for Monitoring and Detecting Process Issues in a TSV Module

Abstract: For Through Silicon Via (TSV) module processing on 300 mm wafers, an extensive characterization of deliberately introduced deviations in process steps has been done, for the structure definition part, as well as the metallization and CMP parts. Using both a 5 × 50 and 10 × 100 μm (‘diameter’ × ‘depth’) TSV geometry, the detection of defects, such as the inclusion of plating liquid in the Cu matrix, and off-target dimensions, such as depth deviations and wafer-level non-uniformity, have been investigated with m… Show more

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Cited by 13 publications
(10 citation statements)
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“…Metallization of through-Si via (TSV) has been developed by using extended technique from BEOL interconnect, based on physical vapor deposition (PVD) barrier/seed and Cu electrochemical deposition [1]. However, the conventional PVD barrier/seed has been facing several challenges when applied in high aspect ratio features, such as insufficient coverage around bottom and the requirement of a thick Cu overburden (> 2 m) as shown in Fig.…”
Section: Introductionmentioning
confidence: 99%
“…Metallization of through-Si via (TSV) has been developed by using extended technique from BEOL interconnect, based on physical vapor deposition (PVD) barrier/seed and Cu electrochemical deposition [1]. However, the conventional PVD barrier/seed has been facing several challenges when applied in high aspect ratio features, such as insufficient coverage around bottom and the requirement of a thick Cu overburden (> 2 m) as shown in Fig.…”
Section: Introductionmentioning
confidence: 99%
“…[1][2][3][4][5][6] Among all of the filling materials, electroplated copper has been widely used for its well-known benefits such as high conductivity, low deposition temperature, and compatibility with backend of line (BEOL) processing. [7][8][9][10] Despite all these advantages, there is a great challenge concerned with the thermo-mechanical reliability of Cu-filled TSV. 11,12 Copper protrusion is one of these major reliability issues, caused by the mismatch of coefficient of thermal expansion (CTE) between copper film and silicon substrate.…”
mentioning
confidence: 99%
“…1,2 Since the electroplated copper has been introduced to TSV process of IC chips industry, copper is the most common material used in via filling. [3][4][5] In recent years, many articles have reported the successful void free copper filling of TSVs. 6,7 In addition, the annealing process to reduce the stress of the electroplated copper is essential for device reliability.…”
mentioning
confidence: 99%