2021
DOI: 10.1177/0021955x211013793
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Morphological, thermal and mechanical properties of recycled HDPE foams via rotational molding

Abstract: In this study, foamed recycled high density polyethylene (rHDPE) parts were produced by rotational molding using different concentration (0 to 1% wt.) of a chemical blowing agent (CBA) based on azodicarbonamide. From the samples produced, a complete morphological, thermal and mechanical characterization was performed. The morphological analysis showed a gradual increase in the average cell size, while the cell density firstly increased and then decreased with increasing CBA content. As expected, increasing the… Show more

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Cited by 22 publications
(17 citation statements)
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“…As expected, foam cell size decreases as foam porosity is reduced (higher density); images from SEM show a significant degree of cell coalescence at low densities. Assuming that the CBA residues act as nucleation sites for the cells, it is possible to calculate the density of the nucleation sites (N-P/cm 3 in Table 2 ) [ 28 , 29 , 30 ]. Based on this value divided by the cell density, we determined the number of nucleation sites required to form a single cell in the final foam.…”
Section: Resultsmentioning
confidence: 99%
See 1 more Smart Citation
“…As expected, foam cell size decreases as foam porosity is reduced (higher density); images from SEM show a significant degree of cell coalescence at low densities. Assuming that the CBA residues act as nucleation sites for the cells, it is possible to calculate the density of the nucleation sites (N-P/cm 3 in Table 2 ) [ 28 , 29 , 30 ]. Based on this value divided by the cell density, we determined the number of nucleation sites required to form a single cell in the final foam.…”
Section: Resultsmentioning
confidence: 99%
“…When the foam is cooled in the mold, the outer part solidifies first, and the core of the foam is still in a molten state with a large amount of gas inside. As a result, and for foams with a low density and high blowing agent content, the cells near the skin are deformed, leading to late coalescence of the cells [ 29 , 30 , 31 ] and increasing the density. Furthermore, the core has more time to cause coalescence of the cells and the cell diameter is larger.…”
Section: Resultsmentioning
confidence: 99%
“…[36] the total plastics consumed, especially in film applications and rotational molding. [5][6][7][8][9][10][11][12] Parts produced from virgin/neat PE have relatively low mechanical strengths. Therefore, additives/reinforcements are used to improve the mechanical properties.…”
Section: % Powders and Pelletsmentioning
confidence: 99%
“…All these characteristics make them ideal materials for the manufacturing and processing of complex parts accounting for about 90% of the total plastics consumed, especially in film applications and rotational molding. [ 5–12 ]…”
Section: Introductionmentioning
confidence: 99%
“…Another possible path is using blended recycled/virgin materials, which has also been proposed and achieved satisfactory results for 50/50 blends [ 5 ]. Finally, Dou and Rodrigue have proposed using HDPE from recycled bottles to obtain foamed parts [ 6 ].…”
Section: Introductionmentioning
confidence: 99%