The synthesis of waterborne thiol–ene polymer
dispersions
is challenging due to the high reactivity of thiol monomers and the
premature thiol–ene polymerization that leads to high irreproducibility.
By turning this challenge into an advantage, a synthesis approach
of high solid content film-forming waterborne poly(thioether) prepolymers
is reported based on initiator-free step growth sonopolymerization.
Copolymerization of bifunctional thiol and ene monomers diallyl terephthalate,
glycol dimercaptoacetate, glycol dimercaptopropionate, and 2,2-(ethylenedioxy)diethanethiol
gave rise to linear poly(thioether) functional chains with molar mass
ranging between 7 and 23 kDa when synthesized at 30% solid content
and between 1 and 9 kDa at increased solid content of 50%. To further
increase the polymers’ molar mass, an additional photopolymerization
step was performed in the presence of a water-soluble photoinitiator,
i.e., lithium phenyl-2,4,6-trimethylbenzoylphosphinate, leading to
high molar mass chains of up to 200 kDa, the highest reported so far
for step grown poly(thioethers). The polymer dispersions presented
good film-forming ability at room temperature, yielding semicrystalline
films with a high potential for barrier coating applications. Nevertheless,
affected by the polymer chemical repeating structure, which includes
an aromatic ring, these thiol–ene chains can only crystallize
very slowly from the molten state. Herein, for the first time, we
present the successful implementation of a self-nucleation (SN) procedure
for these types of poly(thioethers), which effectively accelerates
their crystallization kinetics.