Sustainable
manufacture of renewable materials without compromising
performance remains a challenge to material scientists. Biomass material
is acknowledged as a cost-effective approach to alleviate the situation.
In this work, carbonized silk fiber (average 5 μm diameter)
mats were derived from silkworms through degumming and subsequent
one-step carbonization process at high temperature. It is demonstrated
that the resultant mats are able to show great flexibility and high-efficiency
microwave attenuation performance by optimizing the annealing process.
At the optical carbonization temperature of 650 °C, the carbonized
silk fiber mat/silicone composite could exhibit a minimal reflection
loss (RL) value of −70 dB at 17.6 GHz and 2.5 mm thickness.
At 3.2 mm thickness, an effective absorption bandwidth (EAB, RL <
−10 dB) as wide as 8.7 GHz (9.3–18 GHz) is achieved.
Such a broad bandwidth is mainly attributed to the long fiber length
and well-connected conductive network in the mat, which leads to promoted
permittivity at a low filling ratio (5 wt %). Combining the great
flexibility, broad bandwidth, lightweight, and low cost with a simple
fabrication process, the established carbonized silk fiber mat could
be an environmentally friendly alternative to currently existing traditional
absorber materials for microwave attenuation in electromagnetic compatibility
applications.