New challenges for SOI wafer technology arise due to introduction of fully depleted CMOS architecture. Top Si layer thickness uniformity and reduced BOX thickness are the most demanding parameters. Replacement of CMP process in the Smart Cut SOI technology by high temperature annealing in inert atmosphere allows to meet wafer requirements for 22 nm technology.
New SOI Requirements for Emerging CMOS ArchitecturesCMOS device roadmap predicts transition from current partially depleted device architecture to fully depleted devices at 22 nm technology node. Fully depleted (FD) SOI IC architecture is one of the most promising technology platforms which addresses simultaneously the needs of consumer mobile applications by offering very low stand-by power consumption while enabling a high device performance at lower Vdd than the bulk CMOS technologies. (FD)MOSFETs demonstrate an improvement of many device characteristics, especially for low power applications (1), enhance the SRAM cell stability due to decreasing random doping fluctuations. FD MOSFET is also a key basic element of floating body cell memory, which is a promising alternative to high density SRAM for memory intensive microcomputing applications (2).Advanced FD devices, such as double gate planar MOSFET, built on SOI wafers require wafers with extremely thin Si top layer (UTSOI) as well as ultra thin BOX layer, called UTBOX SOI. To sustain good electrostatic control of the channel and to keep back-gate voltages reasonably low, top Si layer thickness has to be in the 5-10 nm range (3). BOX thickness needs to be less than 25 nm approaching sub 10 nm layers for further technology nodes. Threshold voltage of FD MOSFET directly depends on Si thickness. This imposes extremely tight requirements on layer thickness uniformity and defectivity. Computer simulations of 22 nm devices show that for double gate MOSFETs with BOX thickness of 10 nm and ground plane, standard deviation of top Si layer thickness should be below 2 Å (3). Recent advances in the Unibond™ process, such as optimization of implantation conditions and replacement of CMP finishing by thermal smoothing technology, demonstrate capability of production of SOI wafers with top Si thickness uniformity +/-1.5 nm (4). Figure 1 shows typical SOI thickness uniformity data evidencing tight wafer to wafer and within wafer thickness uniformity. High temperature annealing in non-oxidized atmosphere leads to reduction of top Si surface roughness while maintaining excellent thickness uniformity. In the paper, we will discuss the mechanism of roughness improvement during high temperature annealing as well as the limits of stability of SOI system during such anneals.Standard Unibond process is based on hydrophilic bonding of two Si wafer surfaces covered by silicon dioxide. Water molecules absorbed on the surface of SiO 2 increase bonding energy at room temperature and assure low bonding defect density.