The numerical method on a double-channel sewage pump was studied, while the corresponding experimental result was also provided. On this basis, the influence of wall roughness on the pump performance was deeply studied. The results showed that there was a critical value of wall roughness. When the wall roughness was less than the critical value, it had a great influence on the pump performance, including the head, efficiency, and shaft power. As the wall roughness increased, the head and efficiency were continuously reduced, while the shaft power was continuously increased. Otherwise, the opposite was true. The effect of wall roughness on the head and hydraulic loss power was much smaller than that on the efficiency and disk friction loss power, respectively. With the increase of wall roughness, mechanical efficiency and hydraulic efficiency reduced constantly, leading to the decrement of the total efficiency. With the increase of flow rate, the effect of wall roughness on the head and efficiency gradually increased, while the influence on the leakage continuously reduced. The influence of the flow-through component roughness on the pump performance was interactive.Energies 2020, 13, 464 2 of 20
Literature OverviewIn the past years, many scholars studied the effect of wall roughness on the flow in pipes, fans, compressors, microchannels. In order to study the effect of wall roughness in turbulent pipe flow, Hemeida [17] developed an equation for estimating the thickness of the laminar sublayer in turbulent pipe flow of pseudoplastic fluids and found that the turbulent pipe flow could be divided into two regions: smooth wall and rough wall turbulence. The roughness Reynolds number was used to determine the smooth wall turbulence and rough wall turbulence regions. Kandlikar [18] studied the roughness effects at microscale-reassessing Nikuradse's experiments on liquid flow in rough tubes, and found that Nikuradse's work was revisited in light of the recent experimental work on roughness effects in microscale flow geometries. Li et al. [19] studied the influence of the internal surface roughness of the nozzle on cavitation erosion characteristics of submerged cavitation jets from the aspects of erosion intensity and erosion efficiency; it could be concluded that excessive smooth surface was not conducive to the formation of cavitation bubbles, leading to an attenuated intensity of cavitation erosion, while excessive rough surface caused much energy dissipation and led to divergent jets, resulting in a significant reduction of erosion intensity. According to the experimental results, there existed an optimum inner surface roughness value to achieve the strongest aggressive cavitation erosion capability for submerged cavitating jets. Tang et al. [20] analyzed the existing experimental data in the literature on the friction factor in microchannels. The friction factors in stainless steel tubes were much higher than the theoretical predictions for tubes of conventional size. This discrepancy resulted from the large rel...