Organoids, organ-mimicking multicellular structures derived from
pluripotent stem cells or organ progenitors, have recently emerged as an
important system for both studies of stem cell biology and development of
potential therapeutics; however, a large-scale culture of organoids and
cryopreservation for whole organoids, a prerequisite for their industrial and
clinical applications, has remained a challenge. Current organoid culture
systems relying on embedding the stem or progenitor cells in bulk extracellular
matrix (ECM) hydrogels (e.g., Matrigel™) have limited surface area for
mass transfer and are not suitable for large-scale productions. Here, we
demonstrate a capsule-based, scalable organoid production and cryopreservation
platform. The capsules have a core-shell structure where the core consists of
Matrigel™ that supports the growth of organoids, and the alginate shell
form robust spherical capsules, enabling suspension culture in stirred
bioreactors. Compared with conventional, bulk ECM hydrogels, the capsules, which
could be produced continuously by a two-fluidic electrostatic co-spraying
method, provided better mass transfer through both diffusion and convection. The
core-shell structure of the capsules also leads to better cell recovery after
cryopreservation of organoids probably through prevention of intracellular ice
formation.