Optimization of FDM 3D Printing Process Parameters on ABS based Bone Hammer using RSM Technique

Abstract

Rapid prototyping (RP) uses a cycle where a real model is made by explicitly adding material as thin cross-sectional layers. Fused deposition modelling (FDM) 3D printer is being use for synthesis of ABS based bone hammer. Response surface methodology (RSM) based L27 design of experiment were adopted to perform the experiment using four influencing parameters such as layer thickness, infill percentage, orientation and nozzle temperature for the three responses deflection, hardness and weight. Response surface methodology was used for modelling and optimization of considered process parameters. In present investigation, it is evident that bone hammer fabrication process parameters have been optimized on data such as bone hammer weight 19.8091g, hardness 104.5921 BHN, and force of 15 degree deflection 36.0681 N has been produced with RSM prediction with influence of process parameters such as layer thickness 0.250 mm, infill percentage 63.3333, orientation 60 degree, nozzle temperature 240°C.

Four-Dimensional Printing of Multifunctional Photocurable Resin Based on Waste Cooking Oil

“…It enables printing products to achieve self-assembly, versatility, and self-healing, − illustrating the remarkable application potential for biomimetic design, , biomedical scaffold, − smart device, , origami structure, − self-lubricating structure, , and adaptive structure. ,, The key to 4D printing is using smart biomimetic materials as printing consumables whose shapes or properties can be changed when exposed to external environmental stimuli such as stress, temperature, moisture, pH, electricity, and so forth. ,,− Among various smart materials, photocurable shape memory polymers (PSMPs) can provide printing products with high printing accuracy, smooth surface, excellent resolution, and elegant appearance. These are the most commonly used 4D printing consumables for light-curing technologies. − In the last 5 years, different types of photopolymerizable resins for 4D printing have been reported, mostly employing petroleum-based acrylates, ,, acrylamides, or ethylene glycols − as prepolymers. However, further development of 4D printing photocurable resins is facing several difficulties and challenges.…”

Prediction of Mechanical Properties of FDM Printed PLA Parts using Response Surface Methodology.

“…M Samykano at el. [48] studied the effect of three major process parameters such as layer thickness, infill density, and raster angle on mechanical properties of ABS using RSM and analyzation tool was used MINITAB [14], [49] and concluded these mentioned parameters have great influence the mechanical properties. Researchers have created a dog bone and notched FDM based 3D printed sample to determine the optimum values of printing parameters for superior mechanical properties [23], [24], [44], [50].…”

A novel foaming technique to develop functional open‐cell polylactic acid scaffolds for bone tissue engineering

“…17,19,16 The literature describes a wide range of porous scaffold fabrication techniques. [20][21][22][23][24][25][26][27][28][29][30] These techniques can be broadly classified into two categories: conventional and additive manufacturing techniques. 20 Conventional techniques comprise methods such as solvent-casting and particulateleaching, 21 freeze-drying and phase separation, 22 gas foaming, 23 and electrospinning.…”

“…20 Conventional techniques comprise methods such as solvent-casting and particulateleaching, 21 freeze-drying and phase separation, 22 gas foaming, 23 and electrospinning. 24 Additive manufacturing techniques involve techniques like fused deposition modeling (FDM), 25,26 laser-assisted bioprinting, 27 binder jetting, 28 stereolithography, 29 and inkjet printing. 25,30 In order to promote bone cell adhesion on the surface of scaffold pores and their adequate proliferation, many scaffolds produced using the aforementioned techniques require additional solvent treatment to introduce biocompatible materials into the pores.…”

“…24 Additive manufacturing techniques involve techniques like fused deposition modeling (FDM), 25,26 laser-assisted bioprinting, 27 binder jetting, 28 stereolithography, 29 and inkjet printing. 25,30 In order to promote bone cell adhesion on the surface of scaffold pores and their adequate proliferation, many scaffolds produced using the aforementioned techniques require additional solvent treatment to introduce biocompatible materials into the pores. However, this often results in residual undesirable solvents deeply embedded within the scaffold matrix.…”