Platinum–palladium (PtPd) alloy catalysts with
high durability
are viable substituents to commercial Pt/C for proton exchange membrane
fuel cells (PEMFCs). Herein, a facile approach for gram-scale preparation
of Pt
x
Pd100–x
alloy nanoparticles on carbon black is developed. The optimized
Pt54Pd46/B–C catalyst shows a mass activity
(MA) of 0.549 A mgPt
–1 and a specific activity (SA) of 0.463 mA cm–2 at the rotating disk electrode (RDE) level, which are 3.4 and 1.9
times those of commercial Pt/C, respectively. In H2/O2 and H2/air PEMFCs, the membrane electrode assembly
(MEA) with Pt54Pd46/B–C achieves peak
power densities of 2.33 and 1.04 W cm–2, respectively,
and shows negligible performance degradation after 100 h of running
in H2/O2 conditions. Moreover, the MA of MEA
with Pt54Pd46/B–C in H2/O2 PEMFC reaches 0.978 A mgPt+Pd
–1 beyond the 2020 target of the Department
of Energy (DOE) of 0.44 A mgPt
–1. After 30k cyclic voltammetry cycles
in PEMFC, the MA loss and cell voltage loss of MEA with Pt54Pd46/B–C are well within the DOE 2020 target. Density
functional theory calculations reveal that the PtPd(111) surface can
weaken the adsorption of *OOH and *OH compared to the Pt(111) surface,
indicating that Pt54Pd46/B–C is more
energetically favorable for the oxygen reduction reaction (ORR) than
commercial Pt/C. This study offers a new approach for batch preparation
of PtPd alloy-based catalysts for PEMFCs.