The matrix converter directly produces a variable amplitude and frequency three-phase output from a three-phase input source without any energy storage in a DC-link, draws unity power factor mains current and has bi-directional power flow. To achieve an equivalent functionality using more traditional converter topologies requires two voltage DC-link PWM converters connected in a back-to-back configuration (BBC). In the literature it is often claimed that the matrix converter is more compact and efficient than an equivalent BBC system. This paper attempts to prove this claim by undertaking a comparison of a very sparse matrix converter (VSMC) and BBC in terms of compactness, efficiency and torque rating for a typical AC motor drive application. The converters have been designed for a thermally limited output rating of 6.8 kW.Both the VSMC and BBCs have been thermally designed so that the maximum junction of any one semiconductor module is 150˚C. The power dissipation of each switch module is calculated using analytical equations and is then used as the input to a 3-D thermal simulation. The length of the heatsink is adjusted to ensure that the maximum junction temperature is not exceeded. Fig. 1 presents the efficiency, assuming an output phase angle of zero degrees, for the converters over varying modulation indexes and output current levels. It can be seen that the VSMC has an overall higher efficiency than the BBC, with the maximum efficiency at full load of the VSMC being 94.5% compared to 92% for the BBC. Fig. 2 shows the physical layout arrangement of the VSMC and the BBC, where the layout includes all power devices, gate drives, passive components, EMI filter, fan, control and power supply. The overall volume of the VSMC is 2.3 liters compared to a volume of 4.6 liters for the BBC.The complexity of the two converters is very similar in terms of Fig. 1. Efficiency comparison of the VSMC and BBC number of switches and control circuitry required. The volume of the EMI filter for the VSMC is 10% larger than the BBC. A further advantage of the VSMC is that the continuous rated output current can be increased by 25% for standstill motor operation, while for the BBC it has to be decreased by 54%. Overall the VSMC offers advantages in volume and efficiency for motor drive applications requiring switching frequencies above 10 kHz.
Non-memberFrank Schafmeister *
Non-memberMarcelo Heldwein *
Non-memberEduardo Pereira *
Non-memberLeonardo Serpa *
Non-memberJohann Kolar *
MemberThis paper undertakes a comparison of the very sparse matrix converter (VSMC) and the back-to-back voltage DC-link converter (BBC) for a permanent magnetic synchronous motor drive application. The VSMC has the same functionality as the conventional matrix converter but a reduced number of switches and lower control complexity. The two converters are designed, using the same IGBT power modules, with a switching frequency of 40 kHz and a thermal rating of 6.8 kW at an ambient temperature of 45 . From the design, the volume of the VSMC is 2.3 lite...