In different areas of industry (mining, food processing, pharmaceutical, manufacturing...), the problem of grain, aggregate and clusters flow arises during the handling activities especially loading and unloading. Thus, the study and control of the parameters that govern the flow of the granular medium and its interaction with its environment are key parameters to achieve the desired operational excellence and performance of these activities. The adhesion of granular materials on various surfaces of equipments (trucks surfaces, hoppers, silos…) is one of the major problems facing mining companies. In this paper we presented the Calibration of the Discrete Element Method (DEM) parameters for modeling phosphate ore built on the identification of the repose angle. This will help us to specify the correct inputs parameters that will be introduced for the modeling of adhesion phenomena.
First we introduced the model contact which allow us to well define contact between phosphate particles-particles (or clusters-clusters) and phosphate particles (clusters) with tipper surface taking into consideration the cohesive and plastic nature of the contact.Secondly, we presented a calibration method based on the determination of the repose angle of the phosphate ore. This method allowed us, using fractional factorial designs and Box Behnken designs, to determine the optimal parameters for a more accurate simulation. Thirdly, we studied the impact of particle velocities on the tipper surface during charging and discharging of phosphate ore. This study allowed us to predict the areas most affected by the abrasion-erosion phenomenon caused by the impact of particles on the tipper surface. This calibration method allowed us to identify the optimal values for the key parameters that will be used later in the modelling of the phosphate clogging phenomenon on the surfaces of transport truck tippers in the mines.