Physical damage induced by high-energy ion bombardment during plasma processing is characterized from the viewpoint of the relationship between surface-damaged layer (silicon loss) and defect site underneath the surface. Parameters for plasma-induced damage (PID), Si recess depth (d
R) and residual (areal) defect density after wet-etch treatment (N
dam), are calculated on the basis of a modified range theory, and the trade-off relationship between d
R and N
dam is presented. We also model their effects on device parameters such as off-state leakage (I
off) and drain saturation current (I
on) of n-channel metal–oxide–semiconductor field effect transistors (MOSFETs). Based on the models, we clarify the relationship among plasma process parameters (ion energy and ion flux), d
R, N
dam, I
off, and I
on. Then we propose a methodology optimizing ion energy and ion flux under the constraints defined by device specifications I
off and I
on, via d
R and N
dam. This procedure is regarded as so-called optimization problems. The proposed methodology is applicable to optimizing plasma parameters that minimize degradation of MOSFET performance by PID.