Research Progress of High-Temperature Resistant Functional Gel Materials and Their Application in Oil and Gas Drilling

Abstract

With the development of oil exploration, the number of complex situations encountered in the drilling process is continuously increasing. During the operation of large displacement and horizontal wells, the safe density window of drilling fluid is narrow in complex formations and the lost circulation problem is becoming increasingly prominent. This can easily cause the drilling fluid to enter the formation from inside the well through lost circulation channels, which will prolong the drilling cycle, increase drilling costs, affect geological logging, and could cause a series of malignant accidents (such as blowout, sticking of a drilling tool, borehole collapse, and well abandoned). According to the severity, common lost circulation can be classified into three types: fractured lost circulation, karst cave lost circulation, and permeability lost circulation. Currently, researchers are developing different types of lost circulation materials (LCMs) for various lost circulation situations. Compared with conventional lost circulation control methods, the polymer gel lost circulation control technique applies a three-dimensional cage-like viscoelastic body formed via the crosslinking reaction of polymer gels. These materials have strong deformability and can enter fractures and holes through extrusion and deformation without being restricted by lost circulation channels. They then settle in the lost circulation formation and form a plugging layer through a curing reaction or swelling effect. Among the polymer gel LCMs, high-temperature resistant polymer gels can either be used alone or in combination with other LCMs, bringing the advantages of adjustable gelation time, strong lost circulation control ability, and strong filtration ability of the plugging slurry. Moreover, they are suitable for the lost circulation control of microporous leaky layer and have limited influence on the performance of drilling fluids. Therefore, the high-temperature resistant polymer gel lost circulation control technique is increasingly becoming a hot spot in the research of LCMs nowadays. This paper summarizes the research progress into high-temperature resistant functional gels for profile control and water shutoff, lost circulation prevention and control, and hydraulic fracturing. Furthermore, the current application status of high-temperature resistant gels and high-temperature resistant gel temporary plugging agents is demonstrated, followed by a detailed overview of the gel-breaking methods. Overall, this research lays the theoretical foundation for the application and promotion of high-temperature resistant gels.

Development and Application of the Anti-High-Temperature Delayed Crosslinking Polymer as a Gel Plugging Additive for Drilling Fluid

“…Formation leakage not only affects drilling efficiency but also leads to issues, such as unstable wellbores and even the blockage of permeable channels, resulting in reduced oil well production [4][5][6][7][8][9]. Currently, the plugging materials primarily used in drilling sites can reduce losses caused by well leakage, but their effectiveness is unsatisfactory when dealing with crack-type and cavern-type leakages [10][11][12][13]. Cement slurry is commonly used for such leakages, but it is easily diluted and washed away by formation water, making it difficult for it to stay in the near-well leakage zone [9,11,[14][15][16][17][18].…”

Preparation of Encapsulated Breakers for Polymer Gels and Evaluation of Their Properties

“…However, these plugging agents suffer from uncontrollable gel-breaking time and can result in the secondary contamination of the reservoir [3]. Gel breakers are one of the main additives in temporary plugging materials [4]; they can break the gel molecular chains and reduce the relative molecular mass of the polymer molecule, thus promoting fluid flowback and alleviating the secondary contamination of the reservoir. With the deepening of oilfield exploitation, the performance of gel breakers is affected by the pH and temperature conditions of the environment, which limits their wide applicability [5].…”