Review on diamond-machining processes for the generation of functional surface structures

Brinksmeier, E.; Gläbe, Ralf; Schönemann, Lars

doi:10.1016/j.cirpj.2011.10.003

Cited by 140 publications

(51 citation statements)

References 15 publications

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“…Considering already existent fast tool servos for machining individual and complex structures, there are numerous developments in the field of turning FTS [3,4,5,6,7]. All these techniques have in common, that special turning machines have to be used where the structuring movements of the turning tools are performed parallel to the rotary axis of the work piece.…”

Section: Introductionmentioning

confidence: 99%

FTS-based Face Milling of Micro Structures

Köhler

Seibel

2015

Procedia CIRP

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This article presents a technical concept and machining possibilities for milling of micro structures with a fast tool servo (FTS). The tool is capable of tool tip displacements with a variable frequency up to 4000 Hz and an amplitude up to 30 μm. The control system of the actuator is linked to the angular spindle position, allowing to freely manipulate the excitation signal. Combining this tool system with a single tooth face milling head, micro structures on flat surfaces can be generated on conventional milling centers. Selected micro structures are machined and evaluated in terms of precision and surface quality.

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Section: Introductionmentioning

confidence: 99%

FTS-based Face Milling of Micro Structures

Köhler

Seibel

2015

Procedia CIRP

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“…Diamond machining as the most widely used method for manufacturing precision parts is also capable of fabricating various surface structures, which have been illustrated in a published review paper [7]. It can be found that the machinable structures are limited and the machining efficiency is dependent on machined structures.…”

Section: Introductionmentioning

confidence: 99%

“…Reprinted from Ref. [7] with permission from Elsevier structures mainly depend on tool geometry, vibration mode, feed path, and their combinations. Figure 4 illustrates the principle of ultrasonic-assisted turning processes for micro-texturing [13,14].…”

Section: Newly Proposed Ultrasonic-assisted Texturing Methodsmentioning

confidence: 99%

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Recent advances in ultrasonic-assisted machining for the fabrication of micro/nano-textured surfaces

Kuriyagawa

Shimada

et al. 2017

Front. Mech. Eng.

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In this paper, the state of art of ultrasonicassisted machining technologies used for fabrication of micro/nano-textured surfaces is reviewed. Diamond machining is the most widely used method in industry for manufacturing precision parts. For fabrication of fine structures on surfaces, conventional diamond machining methods are competitive by considering the precision of structures, but have limitations at machinable structures and machining efficiency, which have been proved to be partly solved by the integration of ultrasonic vibration motion. In this paper, existing ultrasonic-assisted machining methods for fabricating fine surface structures are reviewed and classified, and a rotary ultrasonic texturing (RUT) technology is mainly introduced by presenting the construction of vibration spindles, the texturing principles, and the applications of textured surfaces. Some new ideas and experimental results are presented. Finally, the challenges in using the RUT method to fabricate micro/ nano-textured surfaces are discussed with respect to texturing strategies, machinable structures, and tool wear.

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“…The limitation of FTS/STS is that the periodicity of secondary structures generated by FTS/STS is commonly in an order of several hundred micrometers, and it is hard to obtain structures with much smaller scales due to the limitation of moving bandwidth of the mechatronic actuation system. Although the recently developed nano-FTS was capable of generating complex nanostructures, it was insufficient for large area fabrication of curved structures due to rapid tool wear and sub-micrometer stroke with limited working bandwidth [14,15].…”

Section: Introductionmentioning

confidence: 99%