We designed a one-mask process for all-molybdenum-based laterally actuated nanoelectromechanical switches. The damascene-like process is designed to ensure a smooth, high-aspect ratio, and metal-to-metal mechanical contact. Based on the statistical study of 800 devices, very high process yield can be achieved for fixed-fixed beam devices by selecting suitable device dimensions, i.e., the beam length versus beam width ratio should be <70 and the ratio of actuation gap to contact gap should be >1.5. Typical failure modes are also discussed.[
2014-0391]Index Terms-Switches, nanoelectromechanical systems, electrostatic devices.
I. INTRODUCTIONE LECTROSTATICALLY actuated micro/nano electromechanical system (M/NEMS) switches have been attracting attention for their excellent switching properties including zero-leakage current, abrupt switch behavior and potential to operate in high temperature [1]- [5]. These unique properties make NEMS switch a strong candidate for ultra-low power electronics and harsh environment integrated circuit (IC) [6]-[10].On the other hand, it would be difficult for NEMS switches to entirely replace CMOS transistors in high performance ICs, since NEMS switches have lower a operating frequency due to their large mechanical delay. To avoid the low speed NEMS switches slowing down the circuit and fully utilize their zero leakage properties, several applications have been proposed for NEMS-CMOS integration, by using NEMS switches to replace speed insensitive elements in field programmable gate array [11]-[15], power gating [16]-[18] and static random access memory [19]-[21]. Studies indicate that introducing NEMS switches would largely reduce the power consumption of the whole NEMS-CMOS IC. To realize hybrid NEMS-CMOS circuit [22], [23], directly fabricating NEMS switches on top of CMOS layer would be a realistic and cost-effective technique. The semiconductor industry has developed air gap back end process [24] which is most suitable for the NEMS-CMOS hybrid circuit. Manuscript