The stress-inducing effects of neighboring metal interconnect features were studied using novel stressmigration test structures with various layouts of perpendicular neighboring combs. The structures with narrow widths showed no change in stressmigration performance, with or without near-neighbor structures. However, structures built with wider lines showed up to 3X worse stressmigration performance when perpendicular combs were present nearby, essentially independent of the spacing to the combs. Thus, near neighbor metal features were shown to be capable of degrading SM performance in some lines.
Keywords-stress; voiding; test structure
I. ABSTRACTPublications in MEMS technologies report the use of thermal expansion to cause deflection of a free-floating needle [1][2][3][4][5][6][7]. This can be used to measure the stress applied by neighboring (and connected) features. Free-floating shapes don't exist in a typical CMOS technology but the stress applied by neighboring structures is still present. As stress can modulate the reliability of the interconnects [8-12], understanding the impact of any neighboring features is important.This study used a novel test structure to apply stress to a via chain using comb features that had no electrical connection. Measurements of resistance shift due to stress-induced voiding (SIV), also known as stressmigration (SM), were used as a metric for that stress. Neighboring combs with various layouts were investigated, in order to test the hypothesis that perpendicular "aggressor" metal lines would apply stress to the device under test (DUT), resulting in worse SM performance. Furthermore, the effect should decrease with the distance between the aggressor lines and the DUT. SM is generally determined by measuring the initial resistance of a DUT, baking it at an elevated temperature (e.g., 150-225°C) for a long time (e.g., 1000 hrs) with no current flow, and then measuring its resistance again. The shift in resistance is its SM performance. In such a high-temperature environment, vacancies in metal interconnects can migrate and accumulate at the regions of stress discontinuities (e.g., vias), resulting in higher resistance. Therefore, a lower resistance shift after baking indicates better SM robustness in the sample.