A biocompatible,
flexible, yet robust conductive composite hydrogel
(CCH) for wearable pressure/strain sensors has been achieved by an
all-solution-based approach. The CCH is rationally constructed by
in situ polymerization of aniline (An) monomers in the polyvinyl alcohol
(PVA) matrix, followed by the cross-linking of PVA with glutaraldehyde
(GA) as the cross-linker. The unique multiple synergetic networks
in the CCH including strong chemical covalent bonds and abundance
of weak physical cross-links, i.e., hydrogen bondings and electrostatic
interactions, impart excellent mechanical strength (a fracture tensile
strength of 1200 kPa), superior compressibility (ε = 80%@400
kPa), outstanding stretchability (a fracture strain of 670%), high
sensitivity (0.62 kPa–1 at a pressure range of 0–1.0
kPa for pressure sensing and a gauge factor of 3.4 at a strain range
of 0–300% for strain sensing, respectively), and prominent
fatigue resistance (1500 cycling). As the flexible wearable sensor,
the CCH is able to monitor different types of human motion and diagnostically
distinguish speaking. As a proof of concept, a sensing device has
been designed for the real-time detection of 2D distribution of weight
or pressure, suggesting its promising potentials for electronic skin,
human–machine interaction, and soft robot applications.