With the realization of larger and
more complex space installations,
an increase in the surface area exposed to atomic oxygen (AO) and
ultraviolet (UV) effects is expected, making structural integrity
of space structures essential for future development. In a low Earth
orbit (LEO), the effects of AO and UV degradation can have devastating
consequences for polymer and composite structures in satellites and
space installations. Composite materials such as carbon fiber-reinforced
polymer (CFRP) or polymer materials such as polyetherimide and polystyrene
are widely used in satellite construction for various applications
including structural components, thermal insulation, and importantly
radio frequency (RF) assemblies. In this paper, we present a multilayered
material protection solution, a multilayered protection barrier, that
mitigates the effects of AO and UV without disrupting the functional
performance of tested assemblies. This multilayered protection barrier
deposited via a custom-built plasma-enhanced chemical vapor deposition
(PECVD) system is designed so as to deposit all necessary layers without
breaking vacuum to maximize the adhesion to the surface of the substrate
and to ensure no pinhole erosion is present. In the multilayer solution,
a moisture and outgassing barrier (MOB) is coupled with an AO and
UV capping layer to provide complete protection.