The surge of new
technology in the oil industry with nonpollutant/green
surfactants, new brines, and the addition of nanoparticles to emulsion
systems imposes a question on how these systems are separated and
if the current most commonly used method is still applicable to them.
This paper showcases the study on the performance of a green demulsifier
(polysorbate polyester) up to a maximum concentration of 1000 ppm
in the separation of crude oil emulsions with different compositions.
These emulsions varied from light to medium crude oil with three surfactants,
Coco Glucoside (sugar-based), Greenzyme (enzymatic-based), and alpha
olefin sulfonate (synthetic). These emulsion systems contained two
environmentally friendly brines, sodium and potassium formate, and
the results were compared with sodium chloride. Some compositions
consider the addition of 0.25 wt % silica and magnetite nanoparticles.
The demulsification efficacy was evaluated with a bottle test at 60
°C. The demulsifier produces a full separation with Coco Glucoside
with light crude oil with any composition; however, a high concentration
is needed. Emulsions with medium crude were more difficult to separate
as the demulsifier was slower to act due to the viscosity increase
and in some cases even presented no considerable changes in separation,
like for 7 g/dL potassium formate salt. The demulsification with particle
presence was dependent on the interaction between the surfactant–particle
interaction. Emulsions containing silica decreased the demulsification
between 10 and 20% with a stronger effect observed for the samples
with magnetite between 10 and 40% depending on the surfactant type.