The life span of
high-energy cells (3.5 Ah, 18 650, LiNi0.88Co0.11Al0.01O2 (NCA)|C/Si,
cell type A) is investigated as a function of depth
of discharges (DoD, between 20 and 100%) and cycling rates (between
1C and C/5). The most relevant degradation mechanism for this cell
type is the cycling-induced fracturing of active material. This mechanical
degradation of the anode is particularly damaging for the cell life
span because it generates chain reactions, i.e., solid electrolyte
interphase (SEI) formation. The impedance analysis indicates that
electrolyte shortage occurs at the end of life (when the capacity
loss exceeds 20%) of all cells, regardless of their cycling protocols.
It is revealed that electrochemical activation of the Li0.75Si phase at around 3.0 V causes enormous mechanical stress. Therefore,
all of the cells discharged down to 2.65 V show poor lifetime, regardless
of their cycling rates and DoDs. The lifetime could be significantly
prolonged by cycling the cells above 3.1 V. The scanning electron
microscopy (SEM)–energy-dispersive spectrometry (EDX) reveals
that some graphite particles are coated by the dense agglomeration
of Si particles. The large volume changes of Si might also induce
mechanical stress onto the topmost layer of graphite particles underneath
the Si coatings, in addition to the mechanical degradation of the
Si particle itself.