For many years, amino
methylenephosphonate (-CH2-N-PO3H2)-based scale inhibitors (SIs) have been deployed
for preventing various scales in the oil and gas industry, particularly
for squeeze treatment applications. However, this class of phosphonate
inhibitors showed several limitations related to environmental concerns
and compatibility with brine solutions. The low toxicity of low-molecular-weight
polyethyleneimine (LMW-PEI) encouraged us to phosphonate a series
of branched and linear PEIs via the Moedritzer–Irani reaction.
The phosphonated polyethyleneimine PPEIs are branched PPEI-600, branched
PPEI-1200, branched PPEI-2000, and linear PPEI-5000. The newly synthesized
PPEIs (branched and linear) were screened for calcium carbonate and
barium sulfate utilizing a high-pressure dynamic tube-blocking rig
at 100 °C and 80 bar. Moreover, we report the compatibility activity
of all PPEIs with various concentrations of calcium ions (up to 10000
ppm). The morphology of the calcium carbonate and barium sulfate scale
crystals in the absence and presence of linear PPEI-5000 was also
investigated under static conditions using scanning electron microscopy
(SEM). The obtained results showed that all branched and linear PPEIs
gave moderate calcite and barite inhibition activities. It was also
found that all branched PPEIs gave moderate to poor calcium compatibility
at high dosages of calcium ions (1000–10 000 ppm). Interestingly,
linear PPEI-5000 displayed superior compatibility properties at high
dosages of SI (up to 50 000 ppm) and high concentrations of
Ca2+ ions (up to 10 000 ppm). Furthermore, field
emission scanning electron microscopy analysis confirmed that the
crystal shapes of CaCO3 and BaSO4 mineral scales
are greatly changed in the presence of linear PPEI-5000. At high dosages
of linear PPEI-5000 SI (100 ppm), the CaCO3 crystals are
completely converted from cubic-shaped blocks (blank calcite) into
long cluster shapes. Density functional theory (DFT) simulations reveal
favorable interactions of PPEI polymers with the two mineral facets
(calcite and barite) with more affinity toward the calcite surface.
PPEI with more phosphonate groups exhibits affinities comparable to
the commercial-scale inhibitors. The high density of the phosphonate
groups on the branched PPEI and its strong affinity toward calcium
ions explain its poor calcium compatibility. The polymer flocculation
and sluggish barite kinetics are the potential reasons for its low
performance against the barite scale.